Germany & Europe Inventory Case Study

Inventory Optimization Project

A working replenishment model for German distribution and industrial spare-parts scenarios. It connects demand variability, supplier lead time, service level, stock cover, safety stock, reorder point, EOQ, and inventory cost.

Portfolio model using transparent formulas and illustrative sample data. It is not connected to a live company ERP system.

Current planning output

Inventory position stable

Reorder point

1.157 units

Safety stock

149 units

Recommended order

735 units

Stock cover

15.0 days

Optimization brief

Inventory position stable

103 units above ROP

Maintain the current replenishment rule and review demand variability weekly before the next supplier order.

Safety stock

149

units

Reorder point

1.157

units

EOQ

735

units/order

Orders/year

28.6

estimated

Inventory position

Current stock1.260 units
Reorder point1.157 units
Recommended order quantity735 units

Stock cover

15.0

days

Average inventory

517

units

Annual cost view

Holding cost7.231 €
Ordering cost5.143 €
Relevant inventory cost12.374 €

Costs are illustrative and exclude purchase price, transport, taxes, and shortage penalties.

Planner interpretation

Safety stock responds to demand variability, lead time, and the selected service target.

The reorder point combines expected lead-time demand with the calculated safety buffer.

EOQ balances annual ordering and holding cost to create a transparent order-size baseline.

Business problem

German and European planning teams need transparent reorder rules that balance service level, supplier lead time, demand variation, and inventory cost.

Analytics solution

An interactive model calculates safety stock, reorder point, EOQ, stock cover, order frequency, and annual relevant inventory cost.

Business value

Supports replenishment discussions, stockout prevention, excess-stock review, and clear communication between planning, purchasing, and operations.